Inventory Module
Comprehensive documentation for managing inventory in your tailoring business.
Inventory Module Overview
The Inventory Module in Nubras ERP is a comprehensive system designed specifically for tailoring businesses to manage their fabric inventory, materials, and supplies. It provides complete visibility into stock levels, movements, and valuations, helping you optimize inventory levels and reduce waste.
Why Inventory Management Matters
Effective inventory management is crucial for tailoring businesses to:
- Ensure materials are available when needed for production
- Prevent overstocking and reduce capital tied up in inventory
- Minimize waste and optimize material utilization
- Track costs accurately for better pricing and profitability
- Maintain quality control through batch tracking
- Streamline purchasing and supplier management
Module Benefits
Optimized Stock Levels
Maintain ideal inventory levels to reduce costs while meeting demand
Reduced Material Waste
Track and minimize fabric waste through better planning
Accurate Costing
Precise material costing for better pricing and profitability
Streamlined Operations
Efficient material handling and allocation processes
Integration with Other Modules
The Inventory Module integrates seamlessly with other parts of the Nubras ERP system:
- Automatic inventory valuation
- Cost of goods sold calculation
- Purchase order accounting
- Inventory asset tracking
- Material requirements planning
- Production order material allocation
- Waste tracking and analysis
- Work-in-progress tracking
- Real-time stock availability
- Material reservation for orders
- Delivery scheduling based on stock
- Customer-specific material tracking
Key Features
The Inventory Module offers a comprehensive set of features designed specifically for tailoring businesses:
- Fabric Tracking: Manage fabrics with detailed specifications
- Material Categories: Organize materials by type and usage
- Detailed Attributes: Track color, width, composition, etc.
- Multiple Units: Support for meters, yards, pieces, etc.
- Batch/Lot Tracking: Track fabric lots and dye lots
- Barcode Support: Generate and scan barcodes for items
- Image Attachments: Visual reference for materials
- Goods Receipt: Record incoming materials
- Stock Issues: Track material consumption
- Stock Transfers: Move materials between locations
- Adjustments: Correct inventory discrepancies
- Returns: Process returned materials
- Movement History: Complete audit trail of all movements
- Mobile Support: Record movements on mobile devices
- Material Allocation: Reserve materials for orders
- Waste Tracking: Monitor and analyze material waste
- Remnant Management: Track and utilize fabric remnants
- Cutting Efficiency: Analyze material utilization
- Quality Control: Track material quality issues
- Material Requirements: Plan material needs for production
- Consumption Analysis: Track material usage patterns
- Purchase Orders: Create and manage material orders
- Supplier Management: Track supplier information
- Price Management: Track material costs and price changes
- Order Tracking: Monitor order status and deliveries
- Reorder Points: Automatic reorder suggestions
- Supplier Performance: Track delivery and quality metrics
- Multi-currency Support: Handle international suppliers
- Multiple Locations: Manage inventory across locations
- Bin Locations: Detailed storage location tracking
- Location Transfers: Move inventory between locations
- Location-specific Stock: View stock by location
- Storage Optimization: Optimize material storage
- Location Restrictions: Control access to locations
- Location Mapping: Visual representation of storage
- Stock Level Reports: Current inventory status
- Valuation Reports: Inventory financial value
- Movement Analysis: Track inventory flow
- Waste Analysis: Identify waste reduction opportunities
- Turnover Analysis: Inventory efficiency metrics
- ABC Analysis: Prioritize inventory management
- Custom Reports: Create tailored inventory reports
Advanced Features
Comprehensive tools for physical inventory counting and reconciliation:
- Cycle counting support
- Mobile counting applications
- Barcode scanning for counts
- Variance analysis
- Adjustment approvals
Predictive tools for inventory planning:
- Demand forecasting
- Seasonal trend analysis
- Safety stock calculation
- Lead time optimization
- What-if scenario planning
Comprehensive barcode management:
- Barcode generation
- Label printing
- Mobile scanning
- Batch scanning
- QR code support
Getting Started with Inventory Module
Follow these steps to set up and start using the Inventory Module in Nubras ERP:
Step 1: Module Configuration
Configure the basic settings for the Inventory Module:
- Navigate to System Settings > Modules
- Enable the Inventory Module
- Configure general inventory settings:
- Default units of measurement
- Inventory valuation method (FIFO, Moving Average, etc.)
- Barcode settings
- Approval workflows
- Save your settings
Step 2: Set Up Inventory Locations
Define the physical locations where your inventory is stored:
- Navigate to Inventory > Locations
- Click "Add Location" to create a new location
- Enter location details:
- Location name (e.g., "Main Warehouse")
- Location code
- Address (if applicable)
- Location type
- Set up bin locations within each location (optional)
- Save the location
- Repeat for all inventory storage locations
Step 3: Set Up Material Categories
Create a structured categorization for your inventory items:
- Navigate to Inventory > Settings > Categories
- Click "Add Category" to create a new category
- Enter category details:
- Category name (e.g., "Fabrics")
- Category code
- Parent category (if applicable)
- Save the category
- Add subcategories as needed (e.g., "Cotton", "Silk", etc.)
- Repeat for all material types
Step 4: Add Inventory Items
Create inventory items for all your materials:
- Navigate to Inventory > Items
- Click "Add Item" to create a new inventory item
- Enter item details:
- Item name and code
- Category and subcategory
- Unit of measurement
- Item attributes (color, width, composition, etc.)
- Barcode (if applicable)
- Default supplier
- Reorder points and minimum stock levels
- Cost and valuation information
- Upload item images (optional)
- Save the item
- Repeat for all inventory items
Step 5: Set Up Suppliers
Add your material suppliers to the system:
- Navigate to Inventory > Suppliers
- Click "Add Supplier" to create a new supplier
- Enter supplier details:
- Supplier name and code
- Contact information
- Address
- Payment terms
- Currency
- Tax information
- Save the supplier
- Repeat for all suppliers
Step 6: Initial Stock Entry
Record your current inventory levels:
- Navigate to Inventory > Stock Movements
- Click "Create Movement" to record initial stock
- Select "Adjustment" as the movement type
- Enter "Initial Stock Entry" as the reference
- Select the destination location
- Add inventory items with their current quantities
- Enter batch/lot information if applicable
- Add notes for documentation
- Submit the adjustment
Step 7: Conduct Physical Inventory
Verify your initial stock entry with a physical count:
- Navigate to Inventory > Inventory Audit
- Click "New Inventory Count"
- Select "Full Inventory" as the count type
- Generate count sheets or prepare mobile devices
- Conduct the physical count
- Enter counted quantities
- Review and resolve any discrepancies
- Approve and post adjustments
Step 8: Set Up Regular Processes
Establish regular inventory processes:
- Purchase Orders: Create a process for ordering materials
- Goods Receipt: Establish procedures for receiving materials
- Stock Issues: Set up processes for issuing materials to production
- Cycle Counting: Implement regular inventory verification
- Waste Tracking: Create procedures for recording material waste
- Reporting: Set up regular inventory reports and reviews
Inventory Management Best Practices
Follow these best practices to optimize your inventory management in Nubras ERP:
- Consistent Naming: Use a standardized naming convention for all inventory items
- Logical Categories: Create a hierarchical category structure that makes sense for your business
- Detailed Attributes: Record all relevant attributes for each material type
- Location Organization: Organize physical storage to match system organization
- Clear Labeling: Label all materials and storage locations clearly
- Regular Cleanup: Periodically review and clean up inventory data
- Real-time Recording: Record all stock movements as they happen
- Barcode Scanning: Use barcode scanning for accuracy and efficiency
- Movement Documentation: Document the reason for all movements
- Batch Tracking: Maintain batch/lot information for traceability
- Movement Verification: Implement verification steps for critical movements
- Regular Reconciliation: Reconcile system records with physical inventory
- Cutting Optimization: Use cutting layout optimization to minimize waste
- Remnant Management: Track and utilize fabric remnants effectively
- Waste Analysis: Regularly analyze waste patterns to identify improvement opportunities
- Staff Training: Train staff on waste-conscious practices
- Waste Targets: Set and monitor waste reduction targets
- Creative Reuse: Develop processes for reusing waste materials
- Demand Forecasting: Use historical data to forecast material needs
- Economic Order Quantity: Calculate optimal order quantities
- Supplier Evaluation: Regularly evaluate supplier performance
- Lead Time Management: Track and optimize supplier lead times
- Consolidated Orders: Combine orders to reduce shipping costs
- Price Monitoring: Track price trends and negotiate effectively
- ABC Analysis: Prioritize inventory management based on value
- Cycle Counting: Implement regular cycle counts instead of annual inventory
- Min/Max Levels: Set and maintain appropriate stock levels
- FIFO Principle: Use oldest materials first to prevent obsolescence
- Access Control: Limit inventory access to authorized personnel
- Regular Audits: Conduct periodic inventory audits
- Key Metrics: Track inventory turnover, accuracy, and other KPIs
- Regular Reporting: Generate and review inventory reports
- Trend Analysis: Monitor long-term inventory trends
- Cost Analysis: Regularly review inventory carrying costs
- Performance Targets: Set and monitor inventory performance targets
- Continuous Improvement: Use data to drive ongoing improvements
Tailoring-Specific Best Practices
Fabric Management
- Fabric Testing: Test new fabrics before bulk purchasing
- Dye Lot Tracking: Track dye lots to ensure color consistency
- Width Utilization: Consider fabric width in cutting planning
- Fabric Inspection: Inspect fabrics for defects before cutting
- Fabric Storage: Store fabrics properly to prevent damage
- Seasonal Planning: Plan fabric inventory based on seasonal needs
Material Allocation
- Pattern Matching: Consider pattern matching requirements in material allocation
- Customer-Specific Materials: Track materials reserved for specific customers
- Cutting Efficiency: Optimize cutting layouts for multiple orders
- Material Substitution: Maintain lists of acceptable substitute materials
- Sample Management: Track materials used for samples and swatches
- Special Order Tracking: Flag and track special order materials
Quality Control
- Material Testing: Test materials for shrinkage, colorfastness, etc.
- Supplier Quality: Track and manage supplier quality performance
- Quality Documentation: Maintain detailed quality records
- Defect Tracking: Track and analyze material defects
- Quality Standards: Establish clear quality standards for materials
- Quality Audits: Conduct regular quality audits
Learn how to create, manage, and organize your inventory items.
View DocumentationLearn how to record and manage all types of inventory movements.
View DocumentationLearn how to allocate materials and reduce waste.
View Documentation